The Importance of Troubleshooting Hydraulic System Failures

Blog | September 13th, 2021

Various components of equipment can be powered and moved by a hydraulic system. This specific system can deliver power to equipment by maximising a fluid under pressure. Through the system’s motor, pump, valves, actuators, and other core components, it can easily help different industries that want to deliver constant torque or force to equipment pieces regardless of speed changes.

Hydraulic systems can offer a wide variety of benefits to industries. For one, they are easier to maintain and control since they only use a small quantity of moving components. These systems can likewise transmit huge power to equipment pieces through flexible hoses and tubes without any problems. They do not even cause sparks, which are known to be common in other types of power systems. And with regular upkeep, they can effectively maintain their operations at any given surrounding conditions.

Main Reasons behind Hydraulic System Failures

Now, even with regular upkeep, your hydraulic system may still fail due to a couple of reasons.

One possible reason behind hydraulic system failures is the contamination of the system components. Your hydraulic system may be contaminated with air and water due to system breaches, temperature issues, or faulty pumps. Once your hydraulic system is contaminated, you may suddenly hear some whining noise and knocking sound. It is likewise contaminated if your hydraulic fluid becomes milky.

Drastic temperature changes can also cause your hydraulic system to fail. Too much heat may cause your hydraulic fluid to become thin, which can deter appropriate lubrication and generate leaks. Heat can likewise oxidise and thicken the hydraulic fluid, restricting it from flowing freely in the system. The viscosity of your hydraulic fluid can also increase if the temperatures become too low.

One more probable reason why your hydraulic system has failed is due to human error. The use of the wrong type of hydraulic fluid, the improper installation of system components, the utilisation of incompatible parts, and lack or improper maintenance or usage of the system can all lead to hydraulic system failure.

Addressing Hydraulic System Failures Promptly

Given the benefits that the hydraulic system can offer to any application, any issues on the system that you may encounter must be addressed right away. Addressing the causes of your hydraulic system failures can eventually help you maintain your operations and save significant resources.

When troubleshooting your hydraulic system, the very first component that you need to check is its motor. Its wiring must be placed correctly so that it can be turned on and off effectively. Additionally, the pump, check valves, and lines of your system must all stay functional. If not, then they must be replaced right away. The colour, viscosity, and level of your hydraulic fluid can likewise help you troubleshoot your system. If the fluid has unusual characteristics, then you may have to drain and replace it immediately.

Once essential checks are carried out, you must turn on the system and monitor any fluctuations in pressure and temperature. You must likewise check if there are unusual system sounds or behaviours. Your system can run efficiently if it does not generate any problems. To know more about troubleshooting hydraulic system failures, you can call us at Mobile HydraulicSpecialties.

Mobile Hydraulic Specialties Pty Ltd

Factory 89, 38-40 Popes Road
Keysborough, Victoria, 3173

Phone: (03) 9798-6511

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Contact Us

Mobile Hydraulic Specialties Pty Ltd

Phone: (03) 9798-6511
Address: Factory 89, 38-40 Popes Road, Keysborough, Victoria, 3173